The price match guarantee allows you to receive the best value for your money and provides you with readily available advice and support. Work in partnership with a manufacturer or a good distributor able to provide a full range of gearbox servicing, refurbishment and replacement services. Working in partnership with experts and by implementing an effective gearbox maintenance program it’s possible to almost eliminate unscheduled downtime and significantly reduce maintenance costs. Routine lubrication in accordance with the manufacturer’s specifications is essential. Make sure you’re using the right lubricant with the correct additives for your application and consult the manufacturer or your distributor if there is any ambiguity. Monitor the gearbox temperature with an infrared gun and note any sudden changes that will almost certainly indicate a problem.

It’s always worth remembering that planned maintenance can be budgeted for but gearbox failure and the resulting cost of downtime can’t. Best practice in modern manufacturing is about reducing maintenance, cutting downtime and having a plan in place with a gearbox supplier to provide a fast response solution for every critical unit in a plant if the worst was to happen. Repair Accessories A range of items which can be used with existing hardware or along with our new range of goods. Regular vibration analysis is particularly important in a noisy environment that would prevent it being heard. Monitor vibration of the bearings and internal gears. An increase in vibration is a sure sign of impending problems. H&H delivered this in less than 24 hours, it took just 10 minutes to fit, it did exactly what it was supposed to do, thank you For example, Renold Gears has developed what it describes as low-oil-level technology, originally for use at underground stations but which can be deployed on any industrial application. The idea is that the oil level inside the gearbox remains below the seals, on the input and output shafts, and in this way can’t leak if one fails. Oil leaks from gearboxes, caused by sealing failure, can be a major problem. It is not only costly in terms of the lost oil and the extra maintenance required to keep topping it up, but the leaked oil needs to be dealt with. At the very least, it’s an environmental hazard and fire safety risk.

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The gear industry is able to provide more innovative technology and services than ever before to help plant operators minimise downtime and get optimum performance from industrial gears. Roger Godson, of Renold Gears, explains. He also recommends 10 simple steps you can take right now towards best practice in industrial gearbox maintenance. Gearboxes very often have to operate in dirty, dusty environments. Try to keep them as clean as possible to avoid the potential ingress of contaminants into the unit and aid visual inspections. Dust and dirt covering a gearbox can also contribute to overheating so brush them clean regularly.

Even without the latest services and technology, there are 10 simple steps that Renold recommends as part of routine maintenance that will help to ensure plant engineers get the best performance and working life out of all industrial gearboxes and help cut costs and downtime.

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