Hand deburring tool - This is a simple manual tool comprised of a blade and an ergonomic handle. The blade is usually interchangeable to allow for different blades to be switched depending on the application. Common blades are a swivel blades that is commonly used to deburr curved edges and the insides of holes, as its curved profile and freely moving head allows for the contours of curves. Other blade types include countersink blades, shaped to match the indentation of a countersink as well as triangular scraper blades that are designed for straight and angular edges. Some blades feature protective coatings designed for use with particular kinds of hardened metals. Poisson burrs - These occur when too much of the machined materials collects at the end of the workpiece. They typically extend sideways. If you require a different blade, add -M to the complete tool number and specify blade option required. Kemet are always monitoring technical developments around the world and Kemet are delighted to be able to now offer a comprehensive deburring solution in the full range of Xebec deburring and polishing products. These cater for either hand use or for in process, CNC / Robotic use, with tailored products for the full range of deburring challenges.

Burrs can be removed in many ways, and thankfully they are not too difficult to get rid of. the tooling used varies from method to method. Deburring handles are casings that hold blades and scrappers during deburring (de-edging) activities. These handles can be made of steel, metal, rubber or plastic. Deburring handles have ergonomic soft grips to protect the hands of the user from chafing. Files are probably the most used deburring tool in any machine shop. They are available in a wide variety of sizes and types depending on the material of the part and the type of edge. One of the most important things to consider when choosing a file is the roughness of the surface and the teeth cut. The most popular type of file – and the ones we recommend starting out with – have a fine surface and double-cut teeth like this one: During most machining operations, components become burred, and sharp edges or material compression occurs. This effects the quality of the part and can create issues with assembly and also failure of parts due to break off of material during working life. Removal of burrs is often critical to many of the lapping and polishing processes Kemet develop for customers, to prevent damage to lapping/polishing support materials and extend their life. Other methods of deburring include thermal deburring in which combustive gasses are used to basically burn the burrs off of the surface and is ideal for hard-to-reach areas. There is also Electrochemical deburring, where a mixture of salt and glycol is used to conduct energy through the surface, removing the burs with blasts of energy, leaving the rest of the workpiece unscathed.Deburring blades are an element of handheld deburring tools designed for removing materials such as steel, aluminium, stone, ceramics, hardwood and plastics. Hand deburring tools are better for small, precise deburring jobs. How do they work? The file’s rectangular shape is best for smoothing and shaping of straight surfaces. This file is not known for its precision, but for its ability to rapidly remove material. One side is for smoothing while the other is for filing and removal. Included in this set are: RB handle, o-ring blade, rotative countersink (RD16.5), external rotodrive countersink (RDE18), thread cleaner blade, S100 blade, S150 blade and plastic case. Great option for someone whose deburring needs don’t always look the same. Pneumatic grinder All dimensions above are in inches. Intermediate sizes, and tools for diameters larger than shown, are available upon request.

The rear exhaust directs the air away from the workpiece and the built-in regular matches speed to the job. The Chicago Pneumatic runs a free speed of 22,000 rpm and has a hose size of 3/8-Inch. The speed control mechanism will ensure you maintain optimum RPMs and achieve the highest levels of productivity. Wheel (bench) grinders

Burrs are geometric formations that are created in any chip removal process. Since these little formations tend to be sharp and dangerous, deburring is considered an important operation as it will make the freshly machined parts safer to handle. Moreover, besides being important for safety reasons, deburring processes are also necessary to make parts usable in subsequent operations that require the part to be burr-free, like in the case of metal punches.

Deburring handles are used during grinding, mass-finishing, spindle finishing, sanding, and abrasive blasting activities. Deburring handles are available in various sizes and blade handling capabilities. These handles are categorised according to blade size compatibility. Deburring Blades This is considered to be the most comprehensive book on burr removal and the treatment of edges. Written by an industry expert, dive into LaRoux Gillespie’s in-depth guide to different deburring technologies and learn what the most cost-effective options are for your application. Rollover burrs - These are the most common types of burrs. They are tiny bits of curled metal projecting up from the workpiece. Much like a chip that hasn't fully detached. For more information regarding blade options (including carbide) to suit all materials and applications, please refer to Burraway Blade Data below. Above noted speeds and feeds are basic guidelines and may vary per application Feed / Speed Formulas:Burrs whilst looking insignificant not only mar the look of the finish on a workpiece but also can compromise the overall performance of the finished component, especially if that part is designed to work in high precision instruments and machinery. All dimensions above are in millimeters. Intermediate sizes, and tools for diameters larger than shown, are available upon request. A pneumatic tool is an air-powered tool driven by compressed air supplied by a compressor. One of the biggest advantages of working with a power tool is the fact that they include a wide variety of attachments that can help with both deburring and finishing. This way of deburring parts is relatively popular among Practical Machinists.