Before the introduction of laser cleaning machines into the UK market, rust removal was a time consuming and hazardous process which also frequently caused damage to the base metal. Continuous light fiber laser cleaning machine: It mainly contains three power parameters of 1000w, 1500w and 2000w, and is mainly used for rust removal.

A clean surface for painting and welding is ensured with laser cleaning for surface preparation, which removes corrosion, rust, paint, etc. Laser cleaning is a fast and easy way to achieve the desired surface finish. This process is environmentally friendly and cost-effective, making it an ideal choice for many industries. It also helps to reduce the risk of contamination during production. Everyone who employs abrasive blasting techniques (such as sandblasting) is forced to deal with upkeep issues: The device is plagued with many disruptions. Blasting machines require constant inspection and maintenance, whether for the presence of sand, the condition of the nozzle, or the removal of the material. Fiber Laser cleaning: Use high-frequency and high-energy laser pulses to irradiate the surface of the workpiece. The coating layer can instantly absorb the focused laser energy, so that the oil, rust or coating on the surface can be evaporated or peeled off instantly, which can effectively remove surface attachments or surfaces at a high speed. The laser rust removal cleaning method of the coating, and the laser pulse with a short action time, will not damage the metal substrate under the appropriate parameters. At the time of operation, technicians next to the laser cutting device do not need to wear any type of personal protective equipment for the protection of their respiratory system, hearing system, or bodies. On the other hand, they do not process any hazardous goods anymore. Laser Cleaning Pros & Cons Pros of Laser Removal When combined with a dust extraction device (Fume extraction unit) and a Class-1 protective laser enclosure, rust-cleaning lasers in industrial environments are afforded unprecedented safety and protection from the elements.The abrasives used during the sandblasting operation are very rough. Thus, if they were to be used on a routine basis for specific surface preparation, the surface which has to be prepared would be worn away. The first buying laser rust remover cost is high, but no consumables are needed, and the cleaning machine maintenance cost is low.

Sandblasting is more effective than laser cleaning in almost every way, including cost-effectiveness, precision, safety, and less damage to the surface being blasted, but laser cleaning can keep up with the effectiveness of sandblasting in almost all cases, with the possible exception of extremely densely contaminated or extremely large surfaces. Other Benefits of Laser Rust Removal Lasers offer a fast cleaning and surface preparation method that is nearly applicable to virtually every industry. The laser can be set to operate automatically, saving time and reducing the amount of time and money needed for maintenance. The laser system removes the rust, oil, and grit from the surface and any paints or coatings. The surface’s texture and finish can be altered to improve adhesion in various ways, including the addition of roughness. Fast laser cleaning for tire makers and automotive OEMs with solutions for surface cleaning, coating removal and part marking in the tire production industry. 4Jet systems provide non-abrasive mould cleaning, permanent tire marking and other laser cleaning applications.

BENEFITS OF LASER RUST REMOVAL

To make the laser rust remover work more efficient, our development team developed double protective lens design, make it has better dust resistance. In addition, certain products, considering the seemingly harmful results, are easier to clean or more efficient with sandblasting. It means that when comparing laser cleaning over sandblasting, the correct response can depend on the type of substance that needs to be cleaned. The easiest way to decide whether laser cleaning is appropriate for your given product’s substrate is to evaluate it in the Heatsign Application Department. Examples of various goods include: It is inefficient to spend a lot of physical labor to clean every part. It is expensive and can be executed more efficiently with robots. By eliminating manual labor by laser cleaning machine, this technology can easily be fully automated or semi-automated, and use the laser cleaning metal would be more completely and time cost. Surfaces made of iron compounds are prone to rust-this is caused by a chemical reaction, that is, compounds made of iron are exposed to oxygen and moisture for a long time. Given that oxygen is almost everywhere, it is inevitable to treat rusty surfaces. These stubborn reddish-brown stains are not only corrosive scars on the surface of stone and metal, but also pain points for the eyes. They may appear on the iron, steel sheets in your car, garden furniture, bicycle, boat, precision machinery or shed. Continuous laser cleaning machines and pulsed laser cleaning machines are all handheld cleaning laser methods often used in the metal industry. High-energy laser beams are used to remove paint, rust, and oil on the surface of objects.

In the past ten years or so, with the advent of cheaper YAG lasers and the popularity of optical fibers, the price of such lasers has dropped significantly. I believe that in the near future, laser cleaning machine will slowly spread to thousands of households. However, laser cleaning was launched to the industry to overcome some of the challenges posed by these other processes and give their customers a different series of benefits. Abrasive blasting does not require sophisticated machines for its operation. Cons of using sandblasting processes This laser cleaner gun use high-quality precision optical components, and the beam quality from the gun is excellent and stable.

COMMON AUTOMOTIVE RUST REMOVAL QUESTIONS

Laser cleaning can damage metal if the laser intensity and duration are too high. The energy of the laser beam can heat the metal surface and cause it to melt, vaporize or deform. When used properly, laser cleaning can be a safe and effective method of removing contaminants from metal surfaces. Benefit from our years of experience in bringing laser cleaning technology to tire factories worldwide. After the iron reacts with oxygen and water molecules in the air, it will oxidize to produce iron trioxide, which is also called rust. Rust forms when iron is combined with the oxidation dissolved in water. This means that if the air does not contain water vapor, or there is no water at all, or there is no dissolved oxygen in the water, rust will not form. When a drop of rain falls on the surface of a shiny iron, the drop of water stays clean for a short time. However, after a while, iron and oxygen in the water began to combine to form iron oxide, or rust. The water droplets will turn reddish, and the rust will be suspended in the water. When the water droplets evaporate, the rust remains on the surface, forming a reddish rust layer. Once rust is formed, it will spread even in dry air. This is because rough rust tends to condense the water vapor in the air. It absorbs water vapor and stores it. This is why it is much easier to prevent iron rusting than to prevent rusting from spreading.