To span the distance between the rails, mount your router on a large auxiliary base. The drawings above show the plans for building the router base. One important detail to take note of is the pair of stops on the underside of the base. By adjusting the position of the stops to limit the travel of the router, you prevent the bit from damaging the rails. CONTROLLED CUTTING - Depth of cut can be easily controlled with the router plunge for fine skimming cuts or deeper levelling cuts HPL MATERIAL - High Pressure Laminate running rails and router cradle for wear-free performance, accuracy and durability Router leveling jigs are typically meant for use on router tables. However, you will find certain leveling jigs that can be used on other fine woodworking tables other than the router table. For example, leveling jigs that can be used on table saws or clamped onto other surfaces offer users more options in their daily usage of the jig. Thus, it would help if you looked out for jigs that allow you to use the template on different surfaces. Manual This is an adaptable compact jig for flattening, surfacing and trenching work on wide or irregular shaped material.

Linear rails that were 2000mm (or just over 6 feet). These were hard to buy, and I ended up going with this 2000mm set, and they were straight with decent quality. Worth noting, these rails come in various lengths to let you make a small or large jig. Where there is sufficient waste material, either at the edges or ends, then through screwing can be used (counter bore clearance holes, so that screw heads lie below the final cutter depth to be used. This will prevent running into a screw by accident) Credit subject to status and affordability. Terms and conditions apply. Axminster Tool Centre Ltd trading as Axminster Tools is a credit broker and is Authorised and Regulated by the Financial Conduct Authority. Credit is provided by Novuna Personal Finance, a trading style of Mitsubishi HC Capital UK PLC, authorised and regulated by the Financial Conduct Authority. Financial Services Register no. 704348. GUIDE BUSH CONNECTION Links to the cradle with 30mm guide bush for compatibility with multiple brands and router sizesWhen buying a router leveling jig, chances are you already have a router table available. Thus, one of the first things to consider is the compatibility of the jig with your router table. The jig should slot into the table’s miter slot seamlessly. Ensure that you compare the size of your miter to the jig before buying. A mismatched combination will negatively affect usability. A slab jig which is compatible with most router bases, is best suitable for making table tops. HPL MATERIAL High Pressure Laminate running rails and router cradle for wear-free performance, accuracy and durability

To maximise the potential of the router, we offer a range of accessories for the professional user and craftsperson. GUIDE BUSH CONNECTION - Links to the cradle with 30mm guide bush for compatibility with multiple brands and router sizes Depth of cut can be easily controlled with the router plunge for fine skimming cuts or deeper levelling cutsCONTROLLED CUTTING Depth of cut can be easily controlled with the router plunge for fine skimming cuts or deeper levelling cuts So after a lot of research, some engineering considerations, and budgeting, my final design ended up consisting of the following: Another essential factor to put into consideration when buying a leveling jig is your needs. You need to understand what your specific needs are before buying. Leveling jigs are often specialized for a particular cut.

Adaptable compact jig for flattening, surfacing and trenching work on wide or irregular shaped material Lower the router to the desired depth, taking care to only remove a small amount of wood with each pass. This helps avoid excessive pressure on the router bit and minimizes the risk of burn marks. Usually, router leveling jigs are made of steel to ensure they are durable. Occasionally, you will also find jigs made of other materials. The most important thing is to ensure that the jig does not feel too flimsy. Versatility Your router leveling jig will usually come with a user manual. A user manual is the manufacturer’s instruction that guides users through installation and use. Typical manuals take the form of texts inside booklets or pamphlets. However, some brands take it a step further by offering audiovisual manuals on DVDs. These types of user manuals give a more hands-on explanation. If you want a manual that takes you through every step of the installation process, you should consider jigs that come with DVD manuals. Waste disposalI also limit the depth of cut to around 1 ⁄ 8 " for smooth, tearout-free cutting. You may need to make several passes to flatten the workpiece. This is easy to do with most [plunge routers](https://www.woodsmith.com/review/plunge-router/) simply by adjusting the turret on the depth stop.