Once the drilling and cork shaving is done, you are ready to go. If you have access to a roll of BBQ gasket tape, you can use that to create a better seal between the pots, but it’s not the end of the world if you don’t. Prep your grill and crank up the heat — you’ll need high temperatures to get the wood to start smoldering. In terms of the exterior, some smoker boxes char easier than others. Try to remove as much of this as you can with soap and water, so it won’t build up over time. Features Shape There may be an additional carriage charge for some heavy and bulky items to Northern Ireland, the Scottish Highlands and islands, Isle of Man and off-shore islands.

Do not use wood chunks in smoker boxes. Wood chunks are too large to properly ignite in a smoker box. You can read more about the differences between wood chips and wood chunks in this article. There is also some reasonably complicated metalwork needed to fit all the parts together and make sure there are no leaks and that the airflow correctly circulates the smoke in the cooking chamber. Once you’ve sourced your parts and tools, you can have your DIY ugly drum smoker built in an afternoon, and, best of all, you won’t need to weld anything. The ugly drum smoker is about as basic and easy to build as it gets. The plan here is to turn a 55-gallon food-grade drum into a smoker in just a few hours, with minimal work and no welding. You should also consult any documentation that came with the smoker box for manufacturer recommendations.Once you’ve got your drum, you’ll need to scrub it down and then buff the insides with fine sandpaper. The rest of the build is as simple as attaching four air intakes using readily available plumbing supplies, building a fire basket from expanded metal mesh, and attaching a handle to the lid.

Consider the positioning of the vents, smoke dispersion, and oxygen supply to ensure proper ventilation and air follow.You can use a smoker box on a gas grill or a propane smoker to cook your meats and vegetables. As soon as the box begins to smoke, it is important to adjust the burners. If your chips do catch fire, then it is WAY too hot in your barbecue! Remove the smoker box, put out the fire inside, and reduce the temperature in your grill before trying again. Filling With Chips and Readying for Use Soak wood chips in water. While wood pellets do not need to be soaked, plan to soak wood chips in water for at least an hour before adding them to the smoker box. This will help them smoulder and provide smoke for a longer period of time.