And, what makes this case even more unique is its size. It’s the smallest bike case with the most protection. It can fit in the trunk of the smallest cars. Similarly, you cannot transport a tandem or recumbent bike in a standard bicycle box as the bike will be too big for the box. Bike frames come in varying sizes. Generally, you expect a standard bicycle box to be big enough for a medium (M) and a large (L) bike frame. It’ll, however, be slightly bigger for a small (S) and extra small (XS) bike frame. I recommend that you be self-sufficient and bring all the tools you’ll need. Also bring rags for padding and cleaning, as well as lubricant, a pump, spare tubes and tires. Bike cases allow room for other items that may not fit into your luggage. Use this space as needed for your gear, but don’t overload, as very heavy bike cases make for irate baggage handlers!

The next thing you need to know to solve the puzzle of how to ship a bike is to do some disassembling to narrow your bike and reduce its height, as well as keep fragile parts protected. Mountain bikes are designed for off-road terrain and have wider tires and a more robust frame. The box dimensions for a mountain bike are usually larger than those for a road bike, with an average size of 50 x 29 x 10 inches (127 x 74 x 25 cm). Again, the size of the box may vary depending on the size of the bike frame. E-bikes Use foam pipe insulation or bubblewrap to protect the bike frame and forks from scratches Turn the handlebars This is a really important step in case there are any problems with the delivery of your bike. How to send a bikeWrap some bubblewrap or similar material around the rear wheel axel to prevent it poking through box and damaging the thread. Protect the frame The inside of the case has a built-in fork mount that makes it easy to disassemble and assemble your bike. Before I can go any further, it’s worth clarifying that there is no standard bicycle box. The so-called standard is usually a bicycle box with dimensions 43 by 11 by 32 inches. Thule makes hard-shell bike cases that make it one of the most protective cases on the market. It would be a good choice for those who travel internationally with bikes for pleasure or races. Please note that some areas have restrictions when it comes to importing bicycles into their country, so make sure you do your research before sending anything off. What are the USPS size and weight limits for bikes?

All the extra protective materials sound heavy to some, but EVOC thought ahead. The travel case has clip on wheels and extra handles so you can maneuver through airports, bus and train stations, or just getting into your hotel room. We have created a buyer’s guide to discuss the important features you should consider when choosing a bike travel case. How To Fly With Your Bike With the protective inserts, its weight only goes up to 24 pounds, which does not take that much extra off of your airline baggage weight limit for you to skip receiving the extra protection of a hard case. E-bikes are becoming increasingly popular, and they come in a variety of styles, including road, mountain, and hybrid. Due to the added weight of the battery and motor, e-bikes require a larger box than traditional bikes. The box dimensions for an e-bike are usually around 55 x 28 x 10 inches (140 x 71 x 25 cm). Hybrid Bikes Use foam pipe insulation: The frame of your bike risks getting scratched during disassembling or on transit. To prevent this, add a little extra cushioning with an extra layer of foam pipe insulation.

Packaging advice for sending a bicycle

Kids bikes come in a range of sizes, from balance bikes for toddlers to larger bikes for older children. The box dimensions for a kid’s bike will depend on the size of the bike, with smaller bikes requiring a smaller box. As a general rule, the box dimensions for a kid’s bike should be around 36 x 24 x 9 inches (91 x 61 x 23 cm). BMX Bikes However, weighing in at 12.2kg means it should sneak under most airline weight controls. The company has sweated the small stuff, too: the clasps are quality, it's easy to close and it rolls great. Flying with a bike can be a hassle, but if you’re willing to do your research and plan ahead, it can also be a rewarding experience.